Ray Precicomp Logo

Next-Gen Pipe Assemblies

Integrated Fluid, Fuel and Air Routing Systems for Conventional & Electrified Mobility

Company Overview

Ray Precicomp Pvt Ltd is an engineering-driven manufacturer of advanced polymer-based pipe assemblies and integrated fluid, fuel and air routing systems for the automotive industry. We specialize in high-performance transport architectures for fuel, SCR emission systems, pneumatic braking, thermal management and emerging hydrogen platforms.

Our focus extends beyond individual tubing components. We develop complete routing architectures engineered for packaging efficiency, weight optimization, leak minimization and long-term durability within dynamic vehicle environments.

Every system is designed to withstand aggressive media exposure, high-pressure impulse cycles, temperature fluctuations, vibration loading and long service life requirements under real-world operating conditions.

Our engineering philosophy integrates material science, barrier-layer technology, connector integration and geometry optimization to deliver robust and emission-compliant systems aligned with BS6, Euro 6 and evolving global regulatory frameworks.

We support the full Advanced Product Quality Planning (APQP) lifecycle — from feasibility review, DFMEA development and prototype builds, to validation testing, PPAP Level 3 documentation, process capability studies and stable serial production.

By combining global system-thinking with localized manufacturing execution, we enable OEMs and Tier-1 suppliers to achieve cost efficiency, regulatory compliance and future mobility readiness.

Company Overview - Fluid, Fuel and Air Routing Systems

Core Engineering Strength

Our capability lies in delivering integrated fluid, fuel and air transport solutions that balance mechanical integrity, chemical resistance, dimensional stability and assembly efficiency. We engineer with a long-term durability mindset — not just short-term compliance.

  • System-level fluid, fuel and air routing architecture development
  • Low permeation multilayer barrier constructions
  • Fuel & ethanol (E10–E95) compatible polymer systems
  • Urea crystallization resistant SCR line concepts
  • Thermal & glycol compatible cooling assemblies
  • High impulse pneumatic routing systems
  • Hydrogen-ready material concepts
  • Design-for-assembly & modular platform adaptability
Core Engineering Strength

Why Ray Precicomp

We operate with a system-level mindset — focusing on integration efficiency, functional reliability and platform scalability. Our approach prioritizes long-term vehicle durability and regulatory alignment over short-term component optimization.

Optimized Packaging

Space-efficient routing engineered for complex engine bays, underbody configurations and electrified vehicle architectures.

Sealing Integrity

Connector-integrated assemblies validated for vibration endurance, pressure cycling and thermal expansion.

System-Level Integration

Architectural design that reduces joints, minimizes leak interfaces and improves installation efficiency.

Lightweight Engineering

Advanced polymer selection enabling metal replacement without compromising structural reliability.

Multi-Platform Capability

Solutions adaptable across ICE, HEV, BEV and hydrogen mobility platforms.

Regulatory Compliance

Emission-compliant multilayer barrier systems aligned with global standards.

Validated Durability

Impulse, burst, thermal cycling, chemical exposure and fatigue endurance testing protocols.

Collaborative Development

Early-stage involvement supporting optimized design, cost efficiency and manufacturing readiness.

Integrated Routing Portfolio

Our portfolio spans complete Fluid, Fuel and Air transport architectures across internal combustion, hybrid, battery electric and hydrogen vehicle platforms. Each system is engineered for packaging optimization, emission compliance, long-term durability and manufacturing scalability.

Fuel Delivery Systems

Fuel Delivery & Evaporative Emission Systems

High-performance mono-layer and multilayer polymer tube assemblies for gasoline and diesel applications. Designed to meet stringent evaporative emission limits and long-term permeation requirements under BS6 and Euro 6 regulatory frameworks.

  • Tank-to-engine fuel routing architectures
  • Supply, return & vapor management lines
  • Low-permeation EVOH multilayer constructions
  • Ethanol compatibility (E10, E20 up to E95)
  • Quick connector integrated assemblies
  • Engine bay & underbody optimized packaging
Operating Temperature: -40°C to +120°C
Burst & Impulse Validated
Low Permeation Compliant
100% End-of-Line Leak Tested
SCR Systems

SCR / Urea Dosing Line Systems

Selective Catalytic Reduction (SCR) transport systems engineered for crystallization resistance, chemical durability and stable flow under extreme thermal cycling conditions.

  • Heated & non-heated line assemblies
  • Tank-to-dosing module integration
  • Freeze-resistant low temperature flexibility
  • Chemical-resistant multilayer constructions
  • Heavy commercial & passenger vehicle applications
Operating Temperature: -40°C to +95°C
Urea Compatible Polymer Systems
Pressure & Thermal Cycling Validated
100% Leak Verification
Pneumatic Systems

Pneumatic & Air Brake Routing Systems

High-reliability air transport systems for commercial vehicle braking, air suspension and vacuum applications. Designed for high impulse endurance and dimensional stability under dynamic pressure loading.

  • Air brake routing systems
  • Suspension air lines
  • Vacuum assist brake tubing
  • ABS compatible assemblies
  • High-cycle fatigue resistant architecture
Working Pressure: Up to 15 bar
High Impulse Endurance
Burst & Fatigue Validated
Commercial Vehicle Proven Applications
Thermal Management Systems

Thermal Management & Battery Cooling Systems

Lightweight coolant routing assemblies designed for hybrid and battery electric platforms. Engineered for glycol compatibility, temperature stability and integration within compact battery packs and power electronics modules.

  • Battery cooling loop assemblies
  • Power electronics thermal circuits
  • Degassing & reservoir interconnections
  • Metal replacement lightweight solutions
  • Electrified vehicle optimized packaging
Operating Temperature: -40°C to +125°C
Coolant & Glycol Compatible
Thermal Cycling & Aging Tested
EV Platform Ready
Hydrogen Fluid Systems

Hydrogen & Alternative Fuel Routing Concepts

Next-generation fuel transport concepts for hydrogen mobility and compressed gas platforms. Focused on lightweight optimization, safety integrity and future regulatory alignment.

  • Hydrogen compatible material concepts
  • Medium & low-pressure routing architectures
  • Gas-tight sealing integration
  • Future mobility platform adaptability
  • Lightweight multi-platform compatibility
Hydrogen-Compatible Polymer Concepts
Safety-Oriented System Design
Lightweight Architecture Optimization

Engineering & Validation Excellence

Our engineering philosophy is centered on durability, integration efficiency and long-term performance validation. We engage from concept feasibility through serial production readiness to ensure robust system architecture and stable manufacturing scalability.

  • Advanced Product Quality Planning (APQP)
  • Design Failure Mode & Effects Analysis (DFMEA)
  • Pressure, Burst & Impulse Endurance Testing
  • Thermal Cycling & Accelerated Aging Validation
  • Chemical & Media Compatibility Testing
  • Hydrolysis & Environmental Exposure Studies
  • Dimensional Capability (Cp / Cpk) Validation
  • Control Plan & Statistical Process Control (SPC)
  • PPAP Level 3 Documentation Support

All validation protocols align with OEM technical specifications and global automotive quality standards.

Engineering Validation Testing

Manufacturing Excellence

Manufacturing Facility

Our production environment integrates lean manufacturing principles, traceable batch control, automated forming processes and 100% end-of-line validation systems.

We focus on process stability, dimensional repeatability, connector integrity and zero-defect supply performance aligned with OEM Just-In-Time delivery models.

Vehicle Platform Integration Matrix

Our Routing Architectures are designed for cross-platform adaptability, enabling modular integration across conventional and electrified vehicle platforms.

System ICE HEV BEV Hydrogen
Air Lines
Fuel Delivery - -
SCR Systems - -
Battery Cooling -
Hydrogen Lines - - -

Materials & Polymer Engineering

Material selection is critical to ensuring long-term system durability, emission compliance and mechanical performance. We deploy advanced engineering polymers and multilayer barrier constructions tailored to application-specific environmental exposure and pressure requirements.

Material Capability Matrix

Material Mechanical Strength Chemical Resistance Moisture Absorption Primary Applications
PA6 (Nylon 6) High Strength Good Moderate to High Structural & cost-optimized systems
PA11 (Nylon 11) High Strength with Flexibility Very Good Low Fuel & chemical transport systems
PA12 (Nylon 12) Excellent Dimensional Stability Excellent Very Low Premium fuel, SCR & EV thermal systems
Multilayer EVOH Barrier Composite Engineered Structure Ultra-Low Permeation Optimized BS6 / Euro 6 compliant emission systems

Pipe Size & Technical Capability

Parameter Capability Range
Outer Diameter (OD) 4 mm – 25 mm
Wall Thickness 0.75 mm – 3.0 mm
Working Pressure Up to 30 bar (application dependent)
Temperature Range -40°C to +125°C
Forming Capability Complex Multi-Axis Geometries
Heated Line Capability Electrical Integration Ready

Technical Resources

Download our Company Profile and Plastic / Nylon Tube Design Guideline. Access is available after submitting your professional contact details.

Company Profile

Overview of Ray Precicomp capabilities, integrated routing portfolio, material engineering expertise and manufacturing strengths.

Plastic / Nylon Tube Design Guideline

Comprehensive design reference covering bend geometry, material options, multilayer constructions and feasibility guidelines.

Contact & Business Inquiries

Submit your enquiry, RFQ, technical requirements or drawings. Our engineering or commercial team will respond promptly.





Ray Precicomp Pvt Ltd

GSTIN: 27BTHPP6918D1ZG

Email: sales@rayprecicomp.com

Location: Pune, Maharashtra, India